What is the Capacity of a Mobile Crusher?

Production efficiency stands as the definitive performance metric for assessing the operational viability of a mobile crusher. As a leading manufacturer of track-mounted mobile crushing solutions, Dongmeng delivers a diverse array of equipment series, encompassing jaw crusher configurations, impact crushers, sand production units, and cone crusher systems. Every model is engineered with a distinct daily output range, meticulously calibrated to suit a spectrum of application environments—ranging from construction debris recycling and aggregate production to large-scale mineral processing operations. In the following sections, we elaborate on the daily production capabilities of Dongmeng’s track-mounted mobile crushers and the pivotal factors that shape their performance, grounded in precise technical specifications.

I. Daily Production Capabilities of Dongmeng Track-Mounted Mobile Crusher Series (Illustrative Data)

1. Track-Mounted Mobile Jaw Crusher Series (DMJ Line)

Serving as the cornerstone of Dongmeng’s track-mounted mobile crusher lineup, the track-mounted mobile jaw crusher is purpose-built for primary crushing tasks and excels in processing high-abrasion, high-hardness materials. Its daily production output ranges are detailed below:

• DMJ75H: Daily Production Volume 640-1800 Tons
• DMJ106/DMJ106H: Daily Production Volume 800-2600 Tons
• DMJ140/DMJ140H: Daily Production Volume 1840-6800 Tons

2. Track-Mounted Mobile Impact Crusher Series (DMI Line)

Specializing in secondary and fine crushing applications, the track-mounted mobile impact crusher delivers finished products with superior particle shape and is the premier selection for sand and aggregate processing projects. Daily production capacities of the key models within this series are as follows:

• DMI100RS/RSH, DMI100RSX/RSXH: Daily Production Volume 640-2200 Tons
• DMI130RS/RSH, DMI130RSX/RSXH: Daily Production Volume 1200-3000 Tons
• DMI160RS/RSH, DMI160RSX/RSXH: Daily Production Volume 1440-3600 Tons

3. Track-Mounted Mobile Sand Production Unit Series (DMV Line)

Engineered exclusively for manufactured sand production, this series can transform crushed rock into construction-grade sand that complies with all national and industry standards. Its daily production capacity is specified as:

• DMV95/DMV95H: Daily Production Volume 1200-3800 Tons

4. Track-Mounted Mobile Cone Crusher Series (DM-HP/CH Line)

Designed for secondary and fine crushing of high-density ores, the track-mounted mobile cone crusher is distinguished by its exceptional crushing efficiency and minimal energy consumption. Daily production output ranges for its core models are listed below:

• DMHP3RS/RSH: Daily Production Volume 920-4000 Tons
• DMCH250RS/RSH: Daily Production Volume 920-3800 Tons

5. Track-Mounted Mobile Screening & Classification Equipment (Screening Series)

Functioning as auxiliary processing equipment, the screening and classification series can be integrated with primary crushing units to drastically improve material grading efficiency. Its maximum daily production capacity is as follows:

• DMS620C/DMS620CH: Daily Production Volume 3040 Tons
• DMZS515: Daily Production Volume 4000 Tons

II. Critical Factors Impacting Daily Production Capacity of Mobile Crushers

1. Operational Uptime: All daily production volumes cited above are calculated based on a standard industry operational window of 8–10 continuous working hours per day. For projects requiring 24/7 uninterrupted operation, the actual production capacity of the equipment can be scaled up proportionally.

2. Material Properties: When processing soft, low-abrasion materials such as limestone, the equipment’s output can easily reach its upper calibrated limit; conversely, processing hard, abrasive materials like granite and basalt will result in a marginal reduction in productivity.

3. Equipment Configuration: Certain models offer dual power options—diesel engine and external electric supply. Utilizing external electric power ensures enhanced operational stability, enabling the equipment to run at full load and further boost actual daily production capacity.

III. Key Production Capacity Advantages of Dongmeng Mobile Crushers

Dongmeng’s track-mounted mobile crushers offer an extensive daily production capacity range, spanning from 640 tons to 6800 tons, allowing for the perfect model selection to meet the sand and gravel demands of small-to-medium projects as well as the large-scale production needs of major mining operations. Through advanced crushing chamber design and integrated smart control systems, Dongmeng’s equipment achieves a low breakdown rate and minimal operational and maintenance costs while sustaining high productivity, maximizing return on investment for customers.

To obtain accurate capacity data for specific models and customized adaptation solutions, please contact Dongmeng for dedicated technical support.

Mining Crusher Pricing: Critical Factors & Considerations

Mining crushers are essential core equipment for ore extraction and processing, with their pricing influenced by a multitude of factors including equipment type, production capacity, core components, and customization requirements, resulting in an extremely broad price spectrum. With decades of experience in the mining crusher industry, Dongmeng provides cost-effective crushing solutions for mining enterprises of all sizes through independent R&D, large-scale manufacturing, and a fully integrated industrial chain. The company’s product range offers extensive price coverage and high adaptability, establishing Dongmeng as the preferred brand for mining equipment procurement.

I. Primary Factors Determining Mining Crusher Pricing

1. Production Capacity Scale: The hourly output of mining crushers can vary from tens of tons to several thousand tons per hour. Higher production capacity necessitates more robust core components and advanced power systems, leading to a corresponding increase in equipment cost. This is the most significant factor influencing crusher pricing.

2. Equipment Type & Configuration: Fixed crushers (jaw, cone, etc.) feature mature designs and controlled manufacturing costs, resulting in relatively affordable pricing; in contrast, mobile crushers integrate self-propelled mobility systems, intelligent control, and multi-stage crushing and screening processes, leading to substantially higher costs compared to fixed equipment with equivalent production capacity; additionally, premium components such as wear-resistant alloy liners, hydraulic adjustment systems, and smart monitoring modules will also increase equipment costs accordingly.

3. Customization Capabilities: For equipment customized to process high-hardness ores (granite, basalt, etc.) and meet specific product gradation requirements, Dongmeng can develop tailored solutions based on its proprietary core technologies, with pricing flexibly adjusted according to the level of customization required.

II. Pricing Ranges & Production Capacities of Mining Crushers

1. Fixed Jaw Crushers

As the primary equipment for primary ore crushing, Dongmeng’s fixed jaw crushers offer an excellent cost-performance ratio and are suitable for a wide range of primary ore crushing applications. Their production capacity and pricing ranges are as follows:

• Small-Sized Fixed Jaw Crushers (Hourly Output 20-100 Tons): Tens of Thousands to Over 200,000 RMB
• Medium-Sized Fixed Jaw Crushers (Hourly Output 100-300 Tons): Over 200,000 to Hundreds of Thousands of RMB
• Large-Sized Fixed Jaw Crushers (Hourly Output Over 300 Tons): Hundreds of Thousands to Over 1,000,000 RMB

2. Fixed Cone & Impact Crushers

Specialized for secondary and fine crushing in mining operations, these Dongmeng equipment models offer high crushing efficiency and produce finished products with superior particle shape, making them ideal for deep processing of sand and aggregates. Their production capacity and pricing ranges are:

• Small-Sized Fixed Cone/Impact Crushers (Hourly Output 50-150 Tons): Over 100,000 to Over 300,000 RMB
• Medium-Sized Fixed Cone/Impact Crushers (Hourly Output 150-400 Tons): Over 300,000 to Nearly 1,000,000 RMB
• Large-Sized Fixed Cone/Impact Crushers (Hourly Output Over 400 Tons): Nearly 1,000,000 to Over 2,000,000 RMB

3. Track-Mounted Mobile Mining Crushers

Dongmeng’s mobile crushers eliminate the need for specialized infrastructure, offer exceptional mobility, and are ideal for large-scale mines and multi-site operations, providing significant competitive advantages. Their production capacity and pricing ranges are:

• Small-Sized Track-Mounted Mobile Crushers (Hourly Output 50-200 Tons): Hundreds of Thousands to Over 2,000,000 RMB
• Medium-Sized Track-Mounted Mobile Crushers (Hourly Output 200-500 Tons): Over 2,000,000 to Over 5,000,000 RMB
• Large-Sized Track-Mounted Mobile Crushers (Hourly Output Over 500 Tons): Over 5,000,000 to Ten Million RMB Level

III. Core Competitive Advantages of Dongmeng Mining Crushers

1. Superior Cost-Performance Ratio: Dongmeng possesses independently developed core crushing technologies and operates large-scale production facilities. Core components are designed and manufactured in-house, reducing supply chain costs. The price of Dongmeng equipment with equivalent production capacity and configuration is 8–15% lower than the industry average. Additionally, the equipment’s low failure rate significantly reduces long-term operational and maintenance expenses.

2. Comprehensive Product Range: From low-capacity small-sized fixed jaw crushers to high-capacity large-scale mobile crushers, Dongmeng offers integrated solutions to meet all the needs of mining enterprises—covering the entire crushing process (from primary to fine) and all equipment types (fixed and mobile)—eliminating the need for multi-brand procurement and reducing equipment acquisition and integration costs.

3. Customized Solutions & Premium After-Sales Service: Dongmeng can develop bespoke crushing solutions based on the specific material characteristics of mines, production requirements, and site conditions. The company also provides comprehensive services including free on-site surveys, equipment installation and commissioning, and operator training. Equipment warranty periods extend up to 1–3 years, with lifetime technical support and spare parts supply to ensure stable long-term operation.

4. Energy Efficiency & High Productivity: Dongmeng crushers utilize optimized crushing chamber designs and energy-efficient power systems. For equivalent production capacity, the equipment’s energy consumption is 10–20% lower than the industry average, resulting in significant long-term operational cost savings for mining operations.

Specific equipment pricing is determined based on the mine’s actual production requirements, equipment type, and customization needs. With its superior cost-performance ratio, comprehensive product range, and exceptional after-sales service, Dongmeng’s mining crushers enable mining enterprises of all sizes to achieve maximum return on investment and are the ideal choice for mining equipment procurement.